D4 Concrete Block Making Machine

Designed capacity
40 000m3/year (size 400x200x200mm)
Cycle time
15 ÷ 25 s
Power
85 Kw
Vibration
Table vibration
Pallet
Plastic: 880x450x18mm; Steel: 880x450x8mm
Warranty
12 months
Workers
10 workers/2 shift (include loading & unloading workers)
Factory area
3 254 m2 (include finished products yard)
Contact to order +84 975 08 6789
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The meaning of name D4.4

- D means the name of concrete block making machine with the brandname DMCLINE;

- 4 means the number of blocks per press time with size 400x200x200;

- 4 means the 4th version using servo pressure-vibration technology;

Technical  specifications of D4 - G1 block making machine

Designed capacity40 000m3/year (size 400x200x200mm)
Cycle time15 ÷ 25 giây
Power85 Kw
VibrationTable vibration
Pallet 

Plastic: 880x450x18mm;

Steel: 880x450x8mm

Warranty12 months
Place of originDMC Vietnam
Workers10 workers/2 shift (include loading & unloading workers)
Factory area 3 254 m2 (include finished products yard)

The numbers of workers to operate D4 - G1 block making machine

Factory manager1 worker
Worker for operating machine1 worker
Worker for operating dumper1 worker
Worker for operating forklift1 worker
Worker for loading wet block6 workers
Worker for cleaning up1 worker

Factory area of D4 - G1: 3 254 m2

Workshop216 m2
Area for drying wet blocks642 m(for 16 hours)
Area for containing finished products 994 m2
Area for input materials 635 m2
Area for office and others372 m2
Area for interal yards and trees394 m2

Technology description of D4 - G1 concrete block production

The automatic concrete block machine

(1) Silo: A special purpose storage contains cement. Besides the steady steel structure, it includes dust filtering system, anti-clogging aeration and safety valve.

(2) Batching Machine: Include two or three materials hoppers. After feeding materials fully into hopper, they will be scaled exactly before transfering into machine

(3) Belt conveyor: Transfer materials after scaling to mixer

(4) Screw conveyor: transfer cement and fly-ash from silo to cement scale

(5) Cement scale: Include a bucket and a scale. Scaled data will be displayed on control center to help workers monitor the production process easily

(6) Mixer: Aggregates (grind stone, sand, thermal slag, ect), water and cement after scaling are mixed together evenly as the setting parameter.

(7) Belt conveyor: Transfer materials after mixing to material deviding machine

(8) Material dividing machine: Store and deliver materials after mixing to block making machine

(9) Pallet feeder: Put pallet into block making machine to bear products and push them to block conveyor

(10) Block making machine: Being designed integratively between pressure, vibration pressure and forced vibration pressure. It creates a strong pressed vibration force to form blocks with high quality and uniformity.

(11) Block conveyor: Clean the surface and transfer block pallet to block stacker

(12) Block stacker: Receive block tray from block conveyor, stack in wooden pallet then the forklift transfers them to dry

(13) Pallet stacker: Receive pallets from forklift or block pulling car; feed into pallet feeder automatically (this machine can be replaced by a pallet feeding worker)

(14) Cooling machine: Cool the hydraulic oil by circulating water pump system 

Production process of D4 - G1 concrete block

Production process of D4 – G1 concrete block

(B1) Step 1: The dumper feeds materials (stone, sand, ash, slag, ect) into hoppers to scale.

(B2) Step 2: The materials after scaling are mixed together with cement and water.

(B3) Step 3: The pressure - vibration machine forms block piece as the mould. In this process, workers must regularly check to adjust timely to limit the  error products.

(B4) Step 4:  After forming, blocks are lifted to the yard to dry from 18 hours to 24 hours, then stacked and packaged and transferred to curing yard. After 15 to 28 days, they can be exported

Khay gạch thành phẩm dây chuyền sản xuất gạch không nung DmCline D4.2

Finished block tray

Kiêu gạch thành phẩm dây chuyền sản xuất gạch không nung DmCline D4.2

Finished block bale

Tường xây gạch dây chuyền sản xuất gạch không nung DmCline D4.2

Wall without bonding mortar

Gạch chèn vỉa hè dây chuyền sản xuất gạch không nung DmCline D4.2

Interlocking paver block

Gạch chèn bờ kênh dây chuyền sản xuất gạch không nung DmCline D4.2

Slope-protect brick

Gạch trồng cỏ dây chuyền sản xuất gạch không nung DmCline D4.2

 Grass paving block

 

 

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