Automatic fly ash pelletizing machine

Automatic fly ash pelletizing machine

Designed capacity
100.000 m3/year
Operating method
Spinning disc
Rotary cycled time
25 – 40 r/m
Power
129 kW
Size of fly ash particles
2.5 – 20 mm
Warranty
12 months
Workers
8 people
Factory area
4000 m2
Place of origin
DMC, Vietnam
Contact to order +84 376 377 123
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Introduce about automatic fly ash pelletizing machine

Automatic fly ash pelletizing machine is equipped with autoclave and screening equipment. Finished products are applied to the aggregates in commercial concrete, salt –resistant concrete, high strength concrete, concrete block, wall panel and so on

Technical specification of automatic fly ash pelletizing machine

 Designed capacity 100.000 m3/year
 Operating method Spinning disc
 Rotary cycled time 25 – 40 r/m
 Power 129 kW
 Size of fly ash particles 2.5 – 20 mm
 Warranty 12 months
 Workers 8 people
 Factory area 4000 m2
 Place of origin DMC, Vietnam

Technology description of automatic fly ash pelletizing machine Mô hình máy vê viên tro bay

1. Silo: A special purpose storage contains cement. Besides the steady steel structure, it includes dust filtering system, anti-clogging aeration and safety valve.

2. Screw conveyor: transfer cement and fly ash from silo to the scale

3. Fly ash and cement scale: Include a bucket and a scale. Scaled data will be displayed on control center to help workers monitor the production process easily.

4. Additives and water scale: Include a bucket and a scale. Scaled data will be displayed on control center to help workers monitor the production process easily 

5.  Planetary mixer: Cement and fly ash after scaling will be mixed evenly as setting parameters

6. Anti-clumping mixer: the admixture of cement and fly ash will be mixed again to have the uniformity and anti-clumping.

7. Belt conveyor: transfer materials after mixing to material dividing machine 

8. Material diving machine: Store and deliver materials after mixing to fly ash palletizer

9. Fly ash pelletizer: Use a circular motion to roll the ingredient mixture into particles of the desired size.

10. Belt conveyor: measure the particles for each tray

11. Tray conveyor: transfer trays containing particles to tray stacker

12. Tray stacker: stack trays into each story to help finger cart receive trays easily

13. Finger cart: Receive the trays containing particles and transfer to curing chamber; pick the trays containing particles to lowerator

14. Movement rail system: Transfer trays from tray stacker to curing chamber and lowerator

15. Curing chamber: Store and cure the particles to the desired strength and moisture

16Lowerator: feed tray sequencely to particle separation machine

17. Particle separation machine: separate the particle from trays

18. Recirculating tray machine: transfer trays after separting particle to tray conveyor

19Belt conveyor: transfer finished products to 2-stage vibrating screen to classify

20. 2-stage vibrating screen: classifies the particles in to 3 different sizes

21Belt conveyor: transfer each type of particle from vibrating screen to 3 different storage yard

Production process of automatic fly ash pelletizing machine

quy trình sản xuất viên tro bay

B1: Cement and fly ash from silo are transferred to scale by screw conveyor. Additive and water are transferred to scale by water pump and additive pump at the same time

B2: Cement and fly ash after scaling as the ratio and discharge to planetary mixer

B3: Planetary mixer will mixed the mixture of cement and silo then discharge to anti-clumping

B4: In anti-clumping mixer, the mixture will be added water and mix well, anti-clumping then discharge to belt conveyor

B5: Belt conveyor transfer material to the material dividing machine

B6: Material dividing machine delivers the mixture of materials to fly ash pelletizer

B7: Fly ash pelletizer produces the particles with desired size and strength.

B8: The particles with desired sized and strength are transferred to belt conveyor and discharged to each tray

B9: Tray conveyor  transfers tray in turn to the position of tray stacker. At the same time, tray stacker stack into each story

B10: Finger cart receives trays from tray stacker and transfers to curing chamber

B11: The particles are cured in curing chamber to have the desired strength and moisture

B12: Finger cart transfer trays after curing from curing chamber to the position of tray lowerator

B13: Tray lowerator lower each tray in turn to the position of particle separation machine to separate the particles from tray. At the same time, recirculating tray machine transfer tray after separating to the position of tray conveyor for the next cycle.

B14: Belt conveyor transfer particle after separating to vibrating screen to classify

B15: Vibrating screen classifies the particles into 3 different types

B16: The particles after classifying will be transferred to storage yard by belt conveyor.

 

 

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